our services

Bead Sealing

Athena USA has perfected the art of silicone bead sealing! Sealant beads are designed according to customer specification for loading, width, height, shape or lettering and our special curing process produces glossy, crisp, convex beads.

Coatings

Athena USA has several proprietary coatings designed to enhance sealing according to gasket body material, flange surface roughness and coefficient of expansion.

Custom Gasket Kits

Automotive and marine engine gasket sets. Ag tractor water pump, transmission & power divider sets. Antique engine carburetor rebuild sets. Marine exhaust manifold sets, outdrive lower unit gaskets and seal sets.

Fire Ring, Insert & Grommet Manufacture

100’s of ring, insert & grommet sizes and shapes made from plated steel, stainless steel or copper, installed in your parts or sold separately.

Custom Gasket Designing and Material Selection

3D modeling allows us to simulate how different gasket body materials, bead seals or embossments may seal with differing temperature, flange thickness, vibration and load dynamics.

In-House Tooling Design & Build

Athena USA not only designs your gaskets, we also design and make the die-cutting, blanking, embossing, forming and closing tools that produce your gaskets. Using Solidworks, the leading 3D modeling software, we will custom design your gasket, then use the gasket model to design the tools to make the gasket...

Athena USA has been providing gasket and sealing products to the Automotive, Antique, Tractor, Industrial, Marine and Heavy Duty Truck industries since 1976. A large portion of our business is custom-made ready to sell private brand gasket lines for other manufacturers and brands like yours. Athena USA is known nationwide for high quality, fast turnaround, customer service and materials expertise.

PROTOTYPES TO PRODUCTION RUNS
No matter what the quality or complexity – from a 10 piece prototype to a 1,000,000 piece production run – you can rely on Athena USA, Inc. to deliver your job on time, on budget, and within tolerance.

FAST TURNAROUND – FROM PRICE QUOTES TO FINAL DELIVERY
Our state of the art facilities, modern equipment, and lean manufacturing techniques give us the ability to provide you with fast turnaround – price quotes are provided within 24 hours and product is delivered in as little as 72 hours from first article acceptance. Athena USA can easily accommodate JIT delivery as well as special packaging, bar-coding and UPC labeling needs.

EXACTING QUALITY STANDARDS
Athena USA production processes and procedures are designed to meet ISO 9001 requirements. Product traceability is certified under the procedures provisions as outlined in our Quality Manual available upon request. As a result, we’re uniquely qualified to meet the exacting quality requirements of the aerospace industry, electrical industry, and other precision-critical customers.

TOTAL COMMITMENT TO YOUR SATISFACTION
From the moment we answer your call, our only focus is on your complete satisfaction – no matter how big or small the project. We match you to an experienced personal representative who will learn your needs, coordinate your projects, and answer your questions. You’ll have a single point of contact you can rely on from initial quotation through delivery.

Athena USA, Inc. manufactures gaskets and sealing products using the following processes: